Port Terminal, Gloucester NJ
Located in Gloucester, New Jersey, this port terminal modernization project centered on the complete overhaul of two high-capacity cranes, transitioning them from diesel-powered systems to fully electric operation. Byers was contracted for both electrical and mechanical scopes, leveraging their expertise in complex industrial conversions and heavy equipment refurbishment. The work also encompassed a comprehensive rebuild of critical structural components and operational mechanisms to extend service life and improve efficiency.
Project execution included running new electrical power to each crane, installing fiber cable, main feeders, and upgraded control systems, as well as integrating advanced CCTV for enhanced operational oversight. Festoon cables were replaced to ensure reliable energy delivery to moving components, while new operator cabins and custom-fabricated platforms improved ergonomics and safety. In addition, Byers fabricated and installed new crane support beams, enhancing load-bearing capacity and stability. This extensive modernization was completed over a nine-month period, aligning precisely with operational schedules.
The conversion to electric power not only reduces environmental impact but also delivers greater operational consistency, reduced maintenance demands, and long-term cost savings for the terminal. Byers’ integrated approach—combining electrical, mechanical, and fabrication expertise—ensured that every system was optimized for performance and longevity. The result is a modernized crane fleet ready to support high-volume port operations with improved sustainability and reliability.